Plant Controls Engineer

Company: Optimal Inc.
Location: Sterling Heights
Posted on: February 14, 2026

Job Description:

Job Description Job Description Position Description: Develop and implement improvements to control systems and equipment using Factory Information Systems (FIS) data Lead problem solving in resolving equipment performance issues Lead trouble shooting; coordinate resources to find root cause and fixes, manage and breakdown problems into items that can be validated Assist in the training of manufacturing personnel and plant electricians Assist in integration of controls into IT systems like Factory Information Systems (FIS), Error Proofing, QWX, and QTS. Troubleshoot machinery, robot, automation, and controls issues and downtime Use FIS plant monitoring software to review cycle times of equipment Review and coordinate project installations Reprogram equipment for engineering changes and improvements Maintain program backups for machinery and automation Program new installations of automation, machinery, material handling, and robots Review risk assessments as part of a team evaluating equipment safety Skills Required: Programmable Logic Controllers, Good Manufacturing Practices, Troubleshooting (Problem Solving), Error proofing Skills Preferred: Siemens, Lean Manufacturing, Robotics, Electrical, Automation Experience Required: 5 yrs of related experience Automotive manufacturing experience Successful candidate must be able to demonstrate leadership in behaviors combined with outstanding interpersonal, teambuilding, and communication skills Ability to work with UAW maintenance, Vendors, and other Process Team Members when required Microsoft Suite familiarity (Excel, PowerPoint, Outlook) PLC Controller experience (Siemens, Rexroth, Allan Bradley) Experience Preferred: Effective oral and written communication skills Lean Manufacturing and Six Sigma experience 8D and 5Why corrective action and problem solving skills Lean Tools - 5S, Kanban, Poka-yoke, and Value Stream Mapping Familiar with UL508A requirements and NFPA79 Siemens Step 7 and TIA Portal programming and troubleshooting Siemens power line and solution line configuration and programming Fanuc controls troubleshooting Education Required: High School Diploma / GED Education Preferred: Bachelor's Degree Additional Information: Position is Fully onsite.

Keywords: Optimal Inc., Toledo , Plant Controls Engineer, Engineering , Sterling Heights, Ohio